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For Christmas I had a number of people on my list, and I had no idea what to get them. After a bit of thinking I decided to get Sugru for everyone!

Mainly, I wanted a couple packs of sugru for myself but wasn't sure I could go through the entire 12 pack in 6 months. Sugru does have an expiration date and I didn't want to waste it.

But wait, what is sugru? Sugru is an adhesive, moldable, permanent silicone putty. What does that mean?

Think of things that would be better in your life with a little silicone putty. Your paring knife is wicked sharp but the handle is just a little too small? Build a new custom handle! You like your eyeglasses but they don't have the little pads that keep them from slipping down your nose? Add new pads! Got a crack in your lens cap? Fix it!

I got one 12 pack of sugru from Adafruit, and on Christmas at the party I opened it up and let everyone take the colors they wanted. I had never used any before but I jumped right in and cracked open an orange pack. I used that to repair a frayed iphone cable and used the other half of the pack to insulate my mom's house key (she keeps freezing her fingers on it when she goes to unlock the door.)

Everyone loved the sugru and instantly thought of a ton of things to do with it.

For my next pack, I'm going to repair a broken doll and fix the broken clip on my pedometer. I haven't done it yet though. Turns out the instructions point out that if you are susceptible to allergies, or if you have sensitive skin, you probably want to wear gloves while handling sugru before it cures. I am neither susceptible to allergies, nor do I have sensitive skin. But a year or so ago I developed a sensitivity to traditional photographic chemicals and I had to switch to non-traditional photo chemicals. And about a half hour after handling the sugru I noticed that familiar prickling skin feeling that I got when using film developer.

So I'm relegated to using gloves. That's okay I guess but I don't have any gloves on hand, so it'll have to wait until I can get to the store.

If you are interested, check out all of the cool things that people are using sugru for!

I have a plan for a full sized telecaster (actually several telecasters, but let's start with this one first). Alas, the wood that I bought for it badly warped before I had a chance to even cut out a body outline, so I scrapped it. I had that wood sitting around for a couple of months and then it went from perfectly straight to super cupped and twisted in less than a week.

As far as the plankocaster goes, I'm still chipping away at it. I made the first mistake! I was levering wood out of the neck pickup cavity only to discover that I was really denting the surface of the guitar with the lever action. So instead of a nice straight 90 degree cut into the wood, it's much more rounded.

I've started planning and gathering materials for a concert sized cigar box ukulele. I know I have the right cigar box around here but I have to dig it out of my pile. Not sure exactly where it is. And I can see the neck wood, it's in the far corner of the room. I'm going to have to move quite a few things to even lay a hand on it, let alone move it.

Great classic motown groove:

Great lyrics, great voice, great build up:

This is smooth, you wouldn't expect smooth from a ukulele and acoustic bass:

But when I'm up visiting my mom for Thanksgiving, I can turn it up to 11:

I decided I wanted to make a telecaster. My first plan was to build a body blank by gluing up a bunch of pine planks we have around the house. I had it all figured out, but when I explained my plan to my wife, she quickly proved it would never work because I'd have to plane the boards down too much, so if I wanted the right depth I'd have to glue them three deep and three across and if you figure out the math and divide the cosine by the tangent of the hypotenuse we totally don't have enough wood.

Then she said "Why don't you use those big thick boards we got from your mom?"

Big thick boards? Holy moley! There are three of them, all of them too small for a tele body, drat. I tried to fit them together in a way that I could glue them up to make one body but there was no way to do it that made sense.

I'm still not sure what I want to do with the other two boards, but this one I decided I'd turn into a plankocaster. Simplest possible thing.

And, I'm going to do it without the use of any power tools. As my wife says, if you're working with hand tools, you make mistakes way slower. (She built a book case and put the dados in with a wood chisel!)

Here's the board. I figured it was pine. It's super light, and when you tap it, it rings like a bell.

It's totally amazing and I can't wait until I completely screw it up. First step is to tape up a plan:

Make sure it's lined up square on the plank:

Start chiseling out wood:

And when that smell hits the nose. it is the most amazing thing, this isn't pine, it's CEDAR! And it's very fractury, it wants to split along the grain like nobody's business. I better make a stop cut all along the neck pocket just in case:

It comes out so fast and so easy I'm taking it really slow:

I can't tap it the other direction because it splits like nobody's business and I'm afraid the chisel will get away from me!

Here's a night's work:

Look at how tight that grain is! And how massive this tree must have been!

Like I said, I can't wait until I completely screw it up.

These are yummy. Ingredients:

2 cups whole spelt flour
1 tablespoon baking powder
1 teaspoon salt
6 tablespoons butter straight from the fridge
2/3 cup milk

Directions:

Preheat the oven to 450 degrees.

Combine the dry ingredients and mix well. Add the butter. You want to break it up with a fork (and knife if it is really cold) until the butter is in little pieces, no bigger than a pea. You want it like little crumbs almost. Those little butter pieces will melt while the biscuit is cooking, giving it a wonderful flavor. If you melt the butter and add it then it doesn't turn out as good.

After the butter is added, add the milk until it just becomes doughy. You may need a little more or less milk. When you have a good dough, just grab a hunk and pat it until it's 1/2 to 1 inch thick. Stick on an ungreased cookie sheet.

Bake for 12 to 15 minutes. Eat with butter and honey or jam. Or honey and jam. They will be a little crumbly, I usually eat mine with a fork.

[Backstory: Over on the Cigar Box Nation forums, one of the guys asked where he could buy radial volume labels for an amp he built. This is a slightly edited version of my reply to him.]

Why buy some when it's easy enough to make your own? You don't have to be good at graphics, you just have to know what to do.

Download Inkscape (you probably want the Windows installer) and install it on your machine.

Create a new file. Go to File -> Document properties. Select inches instead of pixels for default units. And pick US Letter instead of A4 for paper size. (Or you can pick centimeters instead of inches and A4 instead of US Letter if you think in metric).

Select the circle tool on the left. Hold down the control key to fix the ratio of width to height and click and drag diagonally on the page surface to create a perfect circle.

You can tell what the diameter of the circle is because of the ruler that is running along the top and sides of the document (which is why we changed it to inches or centimeters instead of leaving it as pixels.) This is helpful if you know you need an inch and a half wide circle, for instance.

You should still have the circle tool selected in the toolbar on the left, and your circle should be selected in the document. Look at the top of the screen above your document. Click the "switch to arc" button. For "start" put in 120, and for "end" put 60. That will give you 300 degrees of rotation. If you want 320 degrees of rotation pick 110 and 70. Degrees of rotation should be on the datasheet for your potentiometer (or you can just eyeball it.)

Now select the text tool on the left. Type your numbers in the font you want with a few spaces between each number.

Select the Arrow tool on the toolbar. This will let you select multiple objects. Hold down the shift key and click your circle to select it, and then, still holding down the shift key, click your text. Both items should be selected. Go to the text menu and select "Put on path".

Your text should wrap around the circle. Now it's a matter of adjusting font size and adjusting the spacing between each number. Make sure the text tool is selected in the toolbar on the left and select a number. You should get an edit cursor. Adjust spaces between numbers as needed. At the top you should have an option to change the font and font size.

Once you've got the numbers going all the way around the circle the way you want, select just the circle (might be tricky but you can do it) and drag it away from the text. BAM, you've got your label.

If you want tick marks too, create another smaller circle, and just make the | character with even spaces between it and pick a suitable font. Slide the | | | circle into the text circle. Then use the text tool to create a regular label underneath the whole shebang.

Copy and paste as many times as needed.

When you're done, print it out on regular paper, cut it out, make a hole in the center, and test it to see if you like it. When you like it, print it out on and apply it according to directions. Lacquer as needed. :)

Way back in the mists of time, Petey helped me beta test my kit and helped smooth out the rough edges with the instructions. I asked him to write up his results on the forum, and he did. Now that the forums are no longer in beta, I can give a link to his great build documentation! I love where he put the knobs, right on the front where the speaker is.

(The forums are ever so slightly still in beta -- I can't figure out how to put a log in link on the front page! If you are having problems logging into the forums, go to http://www.crazybutable.com/user and either create an account or log in, then go back to the forums and you should be able to post.)

I was floored this morning when I opened up my e-mail and saw this 3D printed Stella amp enclosure! Check out those knobs!

Thanks Eli! Here is what he had to say about the enclosure and the build process:

Hey, just wanted send you a pic of my stella. I got it earlier this week (last week? don't even remember) and couldn't wait to put it together.

I printed a small enclosure on a 3D printer I have at work. All told, it was maybe 45 minutes of soldering, 20 minutes in solidworks, and I had a great amp! it sounds awesome when I hook it up to a very very large speaker.

I also hooked up an arduino to it and made some killer 8bit songs :)

Thanks for a great kit!

If you've been paying close attention around here you'll notice that I've started offering my Stella Amp kit for sale. As of now, all orders, even the international ones, have been shipped.

And if you've been paying even more attention to the internet tubes you will have noticed that I got a link from the fine folks at the Makezine blog. I got quite a few orders, and, due to a bug in my shopping cart software, more orders than I actually had kits for! Then I got sick... well, here, how about you read this version of the past couple of weeks that I wrote as a forum post over on the Adafruit forums:

It's been quite an interesting couple of weeks!

Last week I started selling Stella Amp kits on my website. I even got featured on the Make Magazine blog (http://blog.makezine.com/archive/2011/10/the-stella-amp-a-cigar-box-gui…), which was awesome! :) Of course, with every awesome, there are a few issues.

First, I almost immediately got terribly sick, which limited my ability to do... anything really. I went from feeling normal to horrible in a few hours. Sitting up and trying to use the computer caused some interesting hallucinations. This made it hard to ship kits. (Fortunately my wife was able to get a fair number of the orders shipped out right away.)

And wow, did we get a lot of orders! A lot of orders. In fact, after counting up the orders I wound up selling far more kits than I had in stock! :shock: Now, the e-commerce software I use (Drupal Commerce) is supposed to prevent this. But there was a wee little bug, it seems if a person ordered a kit, and paid for it on paypal, and then didn't click the button to bring them back to my website, my website didn't know that the order actually went through. So it didn't decrement the stock. And the order didn't show up in my list of orders. When I discovered this I quickly set the number of kits in stock to zero, but the damage had been done, I already had more orders than I had kits for. Also, the orders kept coming in, because even though the stock was set to zero, if someone had already put a kit in their cart, they could check out.

Fortunately, I had parts on hand to make enough kits for everyone who ordered one (and I had five left over; I sold three more and reserved two just in case anyone had problems receiving their kits). By Saturday I was feeling a lot better so we were able to get everything kitted up. But I had a bit of an issue, I couldn't actually see all of those orders. I got notifications from paypal that people had bought kits, but no address information.

I got my hands dirty and mucked about in the database for about an hour, and was able to produce a list of all shipping addresses. (Actually the first time I did it, I made a mistake and got a list of all of the billing addresses, and almost sent some kits to the wrong address, but I caught myself in time.)

I also discovered that I accidentally was charging 5.20 flat rate shipping once per item in the order, not once per order! So I had to issue a partial refund to the one guy who ordered two kits.

Oh, I also had to figure out how to generate packing slips / receipts. Just a teeny little oversight. First I did this complicated mail merge thing with excel and word that took hours to figure out, and looked really nice, but I quickly realized that it wasn't going to scale. I eventually figured out how to print out invoices from the website, which looks like poop, but has the advantage of being far quicker from a workflow standpoint. (Someday I'll figure out enough CSS to make it look better.)

I had no address label printer, so do you know how tedious it is to label that many kits by hand? And then wait in line at the post office as the clerk prints stamp after stamp after stamp? :roll:

Anyway, that did it for domestic orders, but there was another problem. Although I specified on the website that I would do shipping to the United States only, there was nothing preventing anyone from putting any address they liked into the shipping field. So I sold several kits to Canada and one to the Netherlands. Now I had to find a decent workflow for shipping overseas!

I eventually found Endicia. For a label printer I got a Dymo 4XL, which is large enough to let me print customs forms, addresses, and postage on one label that I can stick right on the package (everything is USPS small flat rate boxes.) For now, I'm just printing labels out by hand with their software, I haven't even tried to integrate it (I don't even know if it's possible).

I just finished up printing up the last of the international order labels and slapping them on boxes. Feels good to get all of this out and shipped. Sorry it took so long international customers but the website did say united states only, and I have to eat the extra shipping costs because I didn't charge you nearly enough for shipping.

Somewhere in there I ordered another round of parts for another round of kits and now I have a few more in stock in my store.

Oh, and to top it all off, after shipping kits to everyone on my list, I discovered that my list of shipping addresses included a few addresses which didn't correspond to a paypal payment! These are the guys who put the kit in the cart, entered their address, clicked next, made it to paypal, and didn't go through with a payment! Yet I mailed them kits because they were on my list of addresses. Oh well, what can be done. I hope they enjoy their free kit! :lol:

So after taxes, ordering an emergency shipping label printer, re-ordering all of the parts for the kits, not charging enough shipping for international customers, and accidentally shipping out free product, I think I'm about 100 bucks in the hole. :mrgreen: Hah! I'm sure it will all work itself out in a month or two.

At any rate, I have to say thanks Adafruit for having this great kitbiz resource. You guys are amazing, I cannot thank you enough. I never would have done any of this without you.